ATech Machine ZETA-02 A Guide d'installation

CompumotorCompumotor DivisionParker Hannifin Corporationp/n 88-014782-02B September 1997ZETA6104 Indexer/DriveInstallation GuideCompumotorMO

4 z ZETA6104 Installation GuidePre-installation AdjustmentsFactory Settings May Be Sufficient (if so, skip this section):¥ Device address is set to z

Chapter 1. Installation 5Changing the COM 2 Connector from RS-232 to RS-485COM 2+5VGNDRxTxSHLDRx+RxÐTx+TxÐGNDRS-232 (factory default)RS-485 (optional)

6 z ZETA6104 Installation GuideMounting the ZETA6104Before you mount the ZETA6104Check the list below to make sure you have performed all the necessa

Chapter 1. Installation 7Electrical ConnectionsTo install the ZETA6104 so that it is LVD compliant, refer also to the supplemental instruc-tions in Ap

8 z ZETA6104 Installation GuideSerial CommunicationRxTxGNDSHLDCOM 1 COM 2+5VGNDRxTxSHLDRx+RxÐTx+TxÐGNDRxTxGNDSHLDRS-232C Connections25-Pin COM Port:9

Chapter 1. Installation 9Motor (ZETA and OS/RS motors only)INTERLOCKACENTERTAPA+AÐEARTHB+BÐBCENTERTAPINTERLOCKMOTORMotor ConnectorWARNING: Remove AC

10 z ZETA6104 Installation GuideSelecting Series or Parallel Motor WiringZETA83Ð135Speed-RPS0Torque100200300400500oz-in(0.70)(1.40)(2.10)(2.80)(3.50)

Chapter 1. Installation 11End-of-Travel and Home Limit InputsNOTES¥ CAUTION: Use either the on-board +5V terminal or an external power supply to power

12 z ZETA6104 Installation GuideEncoderCONNECTIONS & INTERNAL SCHEMATICSInternal SchematicChassis GroundIsolated GroundSHLDGNDZ-Z+B-B+A-A++5VENCO

Chapter 1. Installation 13Trigger InputsI/O Connector+5V connected to AUX-P and V_I/O (sourcing current).Provides +5V power to the TRG-A & TRG-B i

6000 Series products and the information in this user guide are the proprietary property of Parker Hannifin Corporation or its licensers, and may

14 z ZETA6104 Installation GuideGeneral-Purpose Programmable Inputs & OutputsVM50 ADAPTOR Ñ for screw-terminal connections150PROGRAMMABLE I/O2 4

Chapter 1. Installation 15INPUT CONNECTIONS Ñ Connecting to electronic devices such as PLCsConnection to aSinking OutputDeviceConnection to aSourcing

16 z ZETA6104 Installation GuideOUTPUT CONNECTIONS (includes OUT-A) Ñ for electronic devices such as PLCsConnection to a Sinking Input (active high)

Chapter 1. Installation 17THUMBWHEEL CONNECTIONS Ñ for entering BCD dataConnection to the Compumotor TM8 ModuleOptional Sign BitProgrammable Input #1P

18 z ZETA6104 Installation GuideRP240 Remote Operator Panel12GNDRxTx+5VRxTxGNDSHLDCOM 1 COM 2+5VGNDRxTxSHLDRx+RxÐTx+TxÐGNDIf you will use RS-485 seri

Chapter 1. Installation 19Lengthening I/O CablesBear in mind that lengthening cables increases noise sensitivity. (The maximum length ofcables is ult

20 z ZETA6104 Installation GuideTesting the Installation WARNING This test procedure allows you to control I/O and produce motion.

Chapter 1. Installation 21Connections Test Procedure Response Format (left to right)End-of-travelandHome LimitsNOTE: If you are not using end-of-trave

22 z ZETA6104 Installation GuideMatching the Motor to the ZETA6104 (OPTIONAL)Due to slight manufacturing variations, each motor has its own particula

Chapter 1. Installation 23Step 3Run your motor at the resonant speed listed in the Offset Adjust column. Vary the speedslightly until you find the re

Change SummaryZETA6104 Installation GuideRev BSeptember 1997The following is a summary of the primary technical changes to this document.This book, p/

24 z ZETA6104 Installation GuideMounting & Coupling the Motor WARNINGS ¥ Improper motor mounting and coupling can jeopardize pe

Chapter 1. Installation 252.02(51.31)max.Removableinsulating bushingConstruction = conduit. Connection(1/2 NPS TAP) with 0.56 (14.22)I.D. removable i

26 z ZETA6104 Installation GuideOptimizing System Performance (OPTIONAL)The ZETA6104 is equipped with three damping circuits that minimize resonance

Chapter 1. Installation 27Step 2Establish appropriate inductance and static torque settings. If you ordered aZETA6104 and a ZETA motor together as a

28 z ZETA6104 Installation GuideStep 4Make a baseline move with active damping disabled. This is your baseline move.Notice the sound, amount of moto

Chapter 1. Installation 29Configuring Electronic Viscosity (EV)Before You Start¥ If you configured active damping (see procedure above), leave the DAC

30 z ZETA6104 Installation GuideRecord Your SystemÕs ConfigurationYou may wish to record your configuration information in the chart below.PSAxis Nam

Chapter 1. Installation 31Set-up Program ExampleAssumptions: The ZETA6104 is used with a Zeta83-93 motor wired in series.RS-232C is connected to the C

32 z ZETA6104 Installation GuideWhatÕs Next?By now, you should have completed the following tasks, as instructed earlier in this chapter:1. Review th

2CHAPTER TWOTroubleshootingIN THIS CHAPTER¥ Troubleshooting basics:- Reducing electrical noise- Diagnostic LEDs- Test options- Technical support¥ Solu

LVD and EMC InstallationGuidelinesThe ZETA6104 is in compliance with the Low Voltage Directive (72/23/EEC) and the CEMarking Directive (93/68/EEC) of

34 z ZETA6104 Installation GuideTroubleshooting BasicsWhen your system does not function properly (or as you expect it to operate), the first thingth

Chapter 2. Troubleshooting 35Common Problems & SolutionsNOTE: Some software-related causes are provided because it is sometimes difficult to ident

36 z ZETA6104 Installation GuideTroubleshooting Serial Communication ProblemsGeneral Notes ¥ Power up your computer or terminal BEFORE you power up t

Chapter 2. Troubleshooting 37Problem/Remedy Table (continued)Problem Remedy (based on the possible causes)Garbled Characters ¥ Verify setup: 9600 bau

Appendix AResonance, Ringing & DampingÑDiscussion & TheoryIn this appendix we will discuss resonance and ringing in step motors. Thisinformat

40 z ZETA6104 Installation Guideresponse to a sudden change that we impose on thesystem, such as ÒAccelerate to VelocityÓ or ÒStop.ÓSeveral problems

Appendix A Ð Resonance, Ringing & Damping 41Anti-Resonance (AR)Anti-resonance monitors the ZETA6104Õs motorterminals, and looks at power exchange

Appendix BUsing Non-Compumotor MotorsWe recommend that you use Compumotor motors with the ZETA6104. If you use a non-Compumotor motor, it must meet t

Online ManualsThis manual (in Acrobat PDF format) is available from our web site: http://www.compumotor.comABOUT THIS GUIDEChapter 1. InstallationWh

44 z ZETA6104 Installation Guide8-Lead MotorBecause of the complexity involved in phasing an 8-leadmotor, you must refer to the manufacturerÕs motors

Appendix B Ð Using Non-Compumotor Motors 45Direction of Motor RotationThe procedures above do not determine the direction ofmotor shaft rotation. To

Appendix CLVD Installation InstructionsFor more information about the Low Voltage Directive (LVD), see 73/23/EECand 93/68/EEC, published by the Europe

48 z ZETA6104 Installation GuideMechanicalInstalling in an Enclosure: The ZETA6104 must beinstalled within an enclosure. The enclosureÕs interiormust

Appendix DEMC Installation GuidelinesGeneral Product PhilosophyThe ZETA6104 was not designed originally for EMC compliance. Therefore, it will requir

50 z ZETA6104 Installation Guidecable (this allows the braid to continue to the cableconnector), be careful not to damage the braid. Snap theP-clip o

Appendix D Ð EMC Installation Guidelines 51At the drive end, run the motor cable down to themounting panel, expose a short length of braiding andancho

52 z ZETA6104 Installation GuideMotor Cable(braided-screen)Motor SafetyEarth (grn/yel)Braided-screenCableBraided-screenCablesRemovepaint behindthis a

INDEX3rd harmonic 234-lead motor (non-Compumotor) wiring 436-lead motor (non-Compumotor) wiring 435V power supplyconnections (see page for connectioni

ii z ZETA6104 Installation GuideLVD Installation GuidelinesThe ZETA6104 is in compliance with the Low Voltage Directive (72/23/EEC) and the CEMarking

54 z ZETA6104 Installation GuideDIP switch settingsaddress 4autobaud feature 4bias & termination resistors 5motor current 4disassembling the ZETA

Index 55precautionsinstallation 2mounting 6process of installation 2product return procedure 37programmable I/Oconnections & specs 14testing 21pro

ConnectionsTroubleshootingSee also pages 7-19See also pages 33-37ZETA6104 Indexer/DriveWe welcome your feedback on our products and user guides. Plea

1CHAPTER ONEInstallationIN THIS CHAPTER¥ Product ship kit list¥ Things to consider before you install the ZETA6104¥ General specifications table¥ Opti

2 z ZETA6104 Installation GuideWhat You Should Have (ship kit)Part Name Part NumberZETA6104 standard product (with ship kit)... ZETA6104S

Chapter 1. Installation 3General SpecificationsParameter SpecificationPowerAC input .................